Our Biomass Fired Steam Boiler represents the pinnacle of sustainable thermal engineering, featuring a sophisticated horizontal three-pass water-fired tube design. By integrating threaded flue tubes and strategically positioned water-cooled wall tubes on both sides of the hearth, this system maximizes heat exchange efficiency while utilizing eco-friendly biomass fuels to reduce carbon footprints.
Engineered for industrial resilience, the boiler incorporates advanced energy-saving furnace arches and a high-capacity drum design to ensure superior steam dehydration. This synergy of patented technology and high-grade raw materials provides a robust solution for industries seeking high-efficiency steam generation with minimized operational downtime and maximum fuel economy.
| Capacity Range | 1 t/h to 80 t/h | Working Pressure | 0.7 MPa to 1.6 MPa |
|---|---|---|---|
| Steam Temp | 170.41℃ to 204.31℃ | Feeding Water Temp | 20℃ to 104℃ |
| Thermal Efficiency | Up to 91.8% | Exhaust Gas Temp | 120℃ to 130℃ |
| Structure Type | Horizontal Three-Pass | Tube Design | Threaded Flue Tubes |
| Insulation Layers | 4-Layer Protection | Overload Margin | 15% - 20% |
Large drum design provides extensive dehydration space, ensuring steam humidity remains below 3‰ for critical industrial processes.
Unique water-fire tube design with built-in threaded tubes enables rapid temperature rise and thermal efficiency up to 91.8%.
Four-layer thermal shielding (firebrick, aluminum silicate, rock wool, insulation brick) drastically reduces heat loss.
Optimized furnace structure ensures sufficient output and significant fuel savings while remaining environmentally friendly.
Designed with a large safety margin, allowing for stable overloaded operation of 15%-20% during peak demand.
Utilizes exclusive patented technology and strict factory quality inspections to guarantee long-term operational reliability.
Automated biomass feeding systems to ensure consistent combustion and fuel flow.
Precision monitoring of steam temperature and pressure for optimal energy output.
Real-time failure detection and alarm systems to prevent operational hazards.
Integrated monitoring for exhaust gas temperature and environmental compliance.
Efficient tracking of spare parts and maintenance schedules for the boiler unit.
Programmable logic controllers (PLC) for seamless start-up and shut-down cycles.
| Performance Metric | Conventional Boilers | Biomass Steam Boiler |
|---|---|---|
| Fuel Cost | High (Fossil Fuels) | Low (Renewable Biomass) |
| Thermal Efficiency | 70% - 80% | 86.8% - 91.8% |
| Carbon Emissions | Very High | Carbon Neutral/Low |
| Operational Life | Standard | Extended (Patented Tech) |
| Energy Savings | Baseline | 15% - 25% Reduction |
Our boilers are designed to handle a variety of biomass fuels, including wood chips, agricultural waste, pellets, and other organic matter, providing a flexible and sustainable energy source.
The four-layer insulation (firebrick, aluminum silicate board, rock wool, and insulation brick) minimizes heat radiation loss, ensuring that more energy is converted to steam and reducing fuel consumption.
Threaded tubes increase the surface area and create turbulence in the flue gas, which significantly enhances heat transfer efficiency compared to smooth tubes, leading to higher thermal efficiency.
Yes, the boiler is engineered with a safety margin that allows for overloaded operation of 15%-20% without compromising the structural integrity or safety of the system.
Regular maintenance of the burner and flue tubes, coupled with using high-quality water treatment to prevent scaling, will ensure the boiler maintains its high efficiency for its entire lifespan.
Thanks to the large drum design and superior dehydration space, the steam humidity is maintained at less than 3‰, providing high-quality dry steam for industrial use.