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​ກ.ກ. . 26, 2025 06:01 Back to list

High Efficiency Coal Fired Thermal Oil Boiler for Industrial Heating



HEBEI HONGZE BOILER MANUFACTURING CO., LTD.: Official Website
Contact Information:
Email: info@hbhongze.com
Phone/WhatsApp: 8615833999209
Address: No.2 Suheng North Street, Raoyang County, Hengshui City

Coal fired thermal oil boiler systems are the backbone of high-efficiency heat supply for myriad industries requiring stable, high-temperature output without direct contact between flame and process material. Leveraging advances in combustion and heat transfer technology, these boilers have evolved to deliver unmatched operational safety, reliability, and energy efficiency. As global industrial processes continuously demand more sustainable, cost-effective, and advanced heating solutions, coal fired thermal oil boiler units are at the forefront of technological transformation in the modern era.

coal fired thermal oil boiler

Understanding Coal Fired Thermal Oil Boilers: How Do They Work?

To answer the common question: How does a coal fired boiler work? The principle is straightforward yet profoundly efficient. These units burn various grades of coal (lignite, bituminous, anthracite, gangue) in a well-designed furnace. The resulting heat energy is indirectly transmitted to a high-purity thermal oil circulating within a closed-loop system. Dedicated circulation pumps guarantee forced liquid-phase flow, subsequently carrying the heat to downstream equipment such as reactors, dryers, calendering systems, or presses. With outlet temperatures up to 320°C and working pressures of 0.8–1.0 MPa, coal fired thermal oil boilers deliver consistent, adjustable thermal energy with excellent temperature control.

Product Snapshot: Coal Fired Thermal Oil Boiler

  • Model: Coal fired thermal Oil Boiler
  • Thermal Power: 30-1400 (10⁴Kcal/h)
  • Working Pressure: 0.8-1.0 MPa
  • Outlet Temperature: 320°C
  • Available Fuels: Lignite, bituminous coal, anthracite, gangue
  • Circulation: Forced circulation by special thermal oil pump
  • Application: Chemical, textile, building materials, rubber, plastic, asphalt mixing, food processing
  • Product URL: Coal fired thermal oil boiler

Industry Trends: The Evolution of Coal Fired Thermal Oil Boiler Technology

According to a recent review in the Energy Reports Journal, the global shift towards higher efficiency and lower emissions has driven intense R&D around coal fired thermal oil boiler design.
Key trends:

  • Intelligent Combustion: Adoption of computerized monitoring ensures optimal fuel-air mixes and precise temperature management, reducing NOx and SOx emissions.
  • Advanced Materials: Utilization of high-grade steel and refractory linings for improved corrosion resistance and longer service life.
  • Flexible Fuel Utilization: Boilers optimized for a wide spectrum of coal types and blends, matching local resource availability for cost efficiency.
  • Automatic Controls: Wider integration of PLC/SCADA systems for full-process automation and real-time diagnostics.
  • Heat Recovery: Economizer and air-preheater systems that recycle exhaust heat to pre-warm combustion air or feedwater, enhancing thermal efficiency.

Technical Parameter Table: Coal Fired Thermal Oil Boiler

Model Thermal Output (10⁴Kcal/h) Max. Working Pressure (MPa) Max. Temp (°C) Applicable Fuel Type Heat Efficiency (%) Suggested Application
YY(Q)W-120Y(Q) 120 1.0 320 Lignite, Bituminous 78-82 Chemical, Textile
YY(Q)W-560Y(Q) 560 1.0 320 Bituminous, Anthracite 80-85 Building, Paper, Oil & Gas
YY(Q)W-850Y(Q) 850 1.0 320 Bituminous, Anthracite, Gangue 83-87 Asphalt, Textile Printing
YY(Q)W-1400Y(Q) 1400 1.0 320 Anthracite 85-89 Chemical, Rubber, Asphalt Mixing

Applications of Coal Fired Thermal Oil Boiler Across Industries

Coal fired thermal oil boiler systems are prized for their ability to deliver consistent, precise, and adjustable heat across various industrial processes. Their outstanding temperature control (up to 320°C), adaptive fuel use, and sustainable operational costs make them essential in:

  • Chemical Processing: For reactors, distillation, polymerization, and batch heating.
  • Textile Printing & Dyeing: Maintaining stable temperature in calendering, setting, drying, and dye fixation processes.
  • Building Material Production: Asphalt mixing plants, wallboard lines, laminated glass, and panel production.
  • Plastic & Rubber: Extrusion machines, pressing, calendar rolls, lamination units.
  • Food and Beverage: Oil and fat refining, sugar plants, canning processes, sterilizers.
  • Oil & Gas Sector: Heaters for crude oil preheat, tank heating, glycol/MEA regenerator heating.
For enterprises with stringent energy, safety, and process requirements, a coal fired thermal oil boiler from HEBEI HONGZE BOILER MANUFACTURING CO., LTD. offers unmatched reliability and efficiency.

Professional FAQ: Key Technical Terms Explained

Frequently Asked Questions & Technical Glossary

1. What material is used for the main heat exchanger?
The heat exchanger in a coal fired thermal oil boiler commonly uses high-grade alloy steel such as 20G or 15CrMo with certified anti-corrosive properties. This ensures long life under cyclic thermal stress, as endorsed by the Boiler World Update.
2. What are the standard sizes/customization options?
Standardized models range from 30×10⁴ kcal/h up to 1400×10⁴ kcal/h, with working pressures up to 1.0 MPa. Custom solutions are available for unique layout, thermal, or pressure requirements — HEBEI HONGZE provides detailed design consultation.
3. Which control and monitoring systems are recommended?
PLC-based intelligent control panels with real-time temperature, pressure, flame, and flow-rate monitoring. Remote data access and fault diagnostics are optional.
4. What standards govern coal fired thermal oil boiler installation?
Installation must comply with ASME (USA), EN12952/12953 (EU), and China's GB/T 17410-2008 boiler codes. Professional installation and commissioning are essential for safe operation.
5. How is insulation and safety handled?
Multi-layered insulation (high-temperature rock wool + aluminum cladding) minimizes heat loss. All units are equipped with flame-monitoring, pressure relief, and over-temperature trip systems for maximum safety.
6. What is the expected service life?
With proper water treatment, routine inspection, and part maintenance, a coal fired thermal oil boiler can reliably serve 18-25 years.
7. What about flue gas and environmental compliance?
State-of-the-art units feature low-NOx burners, multi-cyclone dust collectors, and wet/dry scrubbers to conform to EU and EPA emissions regulations. See global best practices.

Why Choose a Coal Fired Thermal Oil Boiler from HEBEI HONGZE?

  1. Rich Experience: Over 20 years of research, design, and manufacturing for domestic and global markets.
  2. Complete Engineering Services: From on-site feasibility to custom system integration, including international shipping and technical support.
  3. Quality Certification: Production under ISO9001, CE, EAC standards, with rigorous factory acceptance testing.
  4. Energy Cost Savings: Optimized fuel-to-thermal conversion enhances ROI for large-scale users in competitive industries.
  5. After-Sales & Remote Diagnostics: Ongoing support minimizes unplanned downtime and extends system lifespan.

For more information or to request a detailed proposal for your industrial heat needs, contact HEBEI HONGZE BOILER MANUFACTURING CO., LTD. today:
Email: info@hbhongze.com | Phone: 8615833999209


Expert Sources and Industry References

For additional technical insight and detailed queries, professionals are encouraged to participate in recognized engineering forums such as the Boilermakers' Industry Forum and consult peer-reviewed journals on ScienceDirect: Thermal Oil Boilers.

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