ກ.ກ. . 30, 2025 00:20 Back to list

High-Efficiency Biomass Fired Thermal Oil Boiler Solutions

    Biomass fired thermal oil boilers are at the forefront of sustainable industrial heating solutions, enabling high-temperature heat transfer with improved energy efficiency and reduced environmental footprints. 
    This comprehensive guide addresses technological parameters, manufacturing process, industry application, and provides a rigorous comparison among biomass fired thermal oil boiler manufacturers, delivering expert-backed insights and real-world case studies.
  

1. Market Trend and Industry Overview

Over the past decade, the global market for biomass fired thermal oil boiler solutions has grown at an average CAGR of 10.2% (GrandViewResearch 2023). Sectors such as petrochemicals, metallurgy, food processing, and paper manufacturing are aggressively adopting biomass fired thermal oil boiler systems to comply with carbon neutrality targets and lower operating costs.

Key drivers include:

Stricter global emissions policy (ISO 14001, EN 303-5 compliance)
Fuel flexibility: agricultural waste, wood chips, pellets, and forestry by-products
Continuous technological improvements: anti-corrosion materials, CNC manufacturing, longer life cycles

High-Efficiency Biomass Fired Thermal Oil Boiler Solutions

Figure 1: Biomass Fired Thermal Oil Boiler in a Modern Industrial Plant

2. Technical Specification & Data Analysis

2.1. Core Parameters Table

Model	Thermal Capacity (MW)	Max. Working Temperature (°C)	Thermal Efficiency (%)	Fuel Types	Design Pressure (MPa)	Standard
BMB-TY060	0.6	320	85-88	Wood, Pellet, Briquette	0.8	ISO, EN303-5
BMB-TY150	1.5	320	86-89	Bamboo, Straw, Mixed Biomass	0.8	ISO, ANSI
BMB-TY500	5.0	350	88-90	Wood Chips, Sawdust	1.0	ISO, SGS
BMB-TY1000	10.0	350	87-92	All Biomass Types	1.2	ISO, ANSI, CE

2.2. Materials, Processing, and Testing Standards

Primary Material: High-grade carbon steel (Q245R/SA516M), selected for high pressure & corrosion resistance.
Insulation: Premium rock wool and aluminum silicate fiber for thermal loss below 3%.
Core Processes:
- Plate Rolling & CNC Plasma Cutting: Achieves consistent wall thickness and dimensional precision (+/-0.5mm)
- Automated Welding (Robotic): Conforms to ISO 15614/EN 287 standards for weld integrity
- Heat Treatment: Reduces residual stress, extends working life above 20 years
- Hydraulic & NDT Testing: 100% NDT (x-ray/ultrasound) on pressure parts; pressure tested to 1.5× design value.
Certifications: ISO9001, ASME/A2, SGS, CE (for EU market)
Design Life: ≥20 years with routine maintenance

Test Data Example: In third-party testing (SGS, 2023), system heat loss

Application Industries:

Petrochemical & Fine Chemical
Metallurgy & Surface Treatment
Rubber & Plastic Processing
Textile Printing & Dyeing
Wood Board & Plywood

Key Application Advantages:

Stable supply of high-temp oil (300–350°C) for continuous industrial heating processes
Significant fuel cost savings vs. fossil fuels (25–50%, data: CIBO 2022, see data)
Low maintenance frequency thanks to robust alloy and anti-corrosive coatings

2.3. Technology Comparison Chart

3. Detailed Process Flow: Biomass Fired Thermal Oil Boiler Manufacturing

1. Raw Material Preparation → Graded Q245R/SA516M sheets cut by CNC plasma (EN1090 certified)

2. Forming & Machining → Plate rolling, CNC drilling/laser cutting for tube sheet accuracy (+/-0.5mm)

3. Automated Welding → SAW/robotic welding, achieves 100% penetration per ISO 15614

4. Assembly & Insulation → Layout of coils/integrated furnace; insulation with 150mm rock wool

5. Non-Destructive Testing (NDT) → X-ray/ultrasound test for pressure parts, hydraulic test (1.5× design pressure)

6. Painting & Anti-Corrosion → High-temp resin coat, zinc-rich primer ensures salt spray resistance >2000hr (GB/T 1771)

7. Final Assembly & Controls Integration → PLC control system, pressure/temperature/flow sensors (SIEMENS/ABB)

8. Factory Acceptance & Packing Full test run, third-party inspection, seaworthy packaging

Process Flow and Finished Biomass Fired Thermal Oil Boiler Product

Process Insight: By integrating certified automated welding and advanced NDT, biomass fired thermal oil boiler manufacturers guarantee both safety and extended service life, with the strict compliance to ISO 9001 and matching CE standards for international adoption.

3.1 Process Flow Schematic Video

See a short schematic video of the manufacturing process (courtesy: YouTube, Hangzhou Steam Boiler Group)

4. Manufacturers Comparison Table

Manufacturer	Production Capacity (Set/Year)	Certifications	Custom Design Option	After-Sales Service	Major Clients	Warranty
HZ Boiler Group	400+	ISO, CE, SGS, ASME A2	YES (Design & Control Customization)	Global (24/7, Online & Field)	Sinopec, HUAWEI, OJI Group	2 Years, Extendable
SZL Heating	220	ISO, CE	Partial	Asia Only	YFY, DIC Europe	1 Year
BMEnergy Tech	100	EN303-5, SGS	Standard Only	Europe, MENA	KAPAG, AES	18 Months

5. Solution Customization

Capacity Tailoring: 0.2–20 MW, adapts to client process requirements
Fuel Solution: Feed system design for all kinds of biomass (pellet, chip, shell, husk, etc.) for max flexibility
Control System: OEM/ODM integration with SIEMENS, ABB, or custom PLCs for smart factory compatibility
Auxiliary Deliveries: ID fan, pumps (KSB/EBARA certified), multistage economizer
Environmental Accessories: Cyclone dust remover, bag filter, semi-dry desulfurization

Need a tailored biomass fired thermal oil boiler solution? Contact HZ Boiler Group for free process consultation and feasibility assessment.

6. Application Cases: Industry Experience

Petrochemical Plant (Indonesia, 2022)
Model: BMB-TY500, 5MW; Fuel: Palm shell, wood chip; Result: Achieved plant steam cost reduction of 41% over heavy oil, CO₂ emissions cut by 6600 tons/year (SGS verified).
Feedback (Client): “The efficiency and control system exceeded expectation. Operation is stable, maintenance interval is long. HZ’s on-site commissioning was fast and professional.”

Textile Print-Dye Factory (Bangladesh, 2021)
Model: BMB-TY150, 1.5MW; Fuel: Rice husk pellet; Result: Increased output by 26%, emissions passed EU BREF benchline, saved $68,000/year on gas.
Feedback: “Product performed well under heavy cycling. Remote PLC support was helpful for our team.”

Plywood Board Manufacturer (Vietnam, 2023)
Model: BMB-TY060, 0.6MW; Fuel: Mixed agro waste; Result: Reduced fuel bill 32%; compliant with ISO 14001 and local air permit.
Feedback: “Quick installation and test run. Very low heat loss. Good insulation quality.”

7. Service, Delivery & Warranty

Delivery Lead Time: 30–60 days, depending on capacity/customization
Warranty: 24 months standard (extendable with service agreement)
Technical Support: 24/7 online & remote diagnostics; door-to-door commissioning
Spare Parts: Global supply chain, guaranteed within 72hr for key components
Installation: Available worldwide (field supervisor and local partner program)
Certifications Supplied: Full set (ISO, CE, test report, user manual, ITP)

8. FAQ: Biomass Fired Thermal Oil Boiler Technical FAQ

1. What is the main construction material for a biomass fired thermal oil boiler?

Primary pressure parts use Q245R/SA516M alloy carbon steel, tested for corrosion/strength per ISO 9328. Outer jackets may feature stainless SS304 for severe environments.

2. What are typical design pressures and temperature limits?

Design pressure ranges 0.8–1.2 MPa, with max oil temp usually capped at 350°C. All meet EN 12952 and ANSI/ASME requirements.

3. How are boilers tested before shipment?

Each unit undergoes hydraulic pressure test (1.5× design), 100% NDT (x-ray and ultrasonic) on welds, and a 4hr continuous trial run witnessed by third-party inspectors (SGS, BV, etc.).

4. Which heat transfer oils are recommended?

Fully synthetic mineral oil (EN ISO 10409), e.g. Mobiltherm/Fluitec, suitable for 320–350°C operation and high stability over long periods.

5. Is custom PLC/automation available?

Yes, full integration with SIEMENS, ABB, or Allen-Bradley PLCs; remote IOT upgrades and SCADA integration are supported.

6. What are insulation standards and expected heat loss?

Uses 150mm rock wool and 25mm aluminum silicate layer (EN 13501-1); heat loss ≤ 2%.

7. What are the common codes and certifications provided?

ISO9001, CE (EU), SGS, ASME A2, local pressure vessel license, and test reports.

Authoritative Sources & Industry Validation
Referenced data and standards throughout this article are sourced from certified industry publications and global associations, such as: