Boiler thermal efficiency is the boiler in the working process of the heat generated by the boiler and the boiler input fuel calorific value of the ratio between the boiler is to reflect the efficiency of boiler energy utilization of important technical indicators.

To ensure effective maintenance and safety, the cleaning process for a hot oil boiler encompasses several essential steps.

For the production or transformation of goods the use of heat is often required. This applies to the baking of bread just as to the production of plastic products, the drying of wood or the heating of presses or chemical reactors.Beside the direct heating, heat transfer plants for the indirect heating on an industrial scale are used for this where the heat is transferred from a heater by means of a fluid heat transfer medium via piping systems to the heat consumer.

Hot oil heating systems outperform steam boilers in a number of ways. From efficiency and maintenance to safety, there are a number of reasons why hot oil heating systems are better than steam when it comes to industrial thermal hot oil heating.Despite the many benefits of hot oil heating, facilities in a variety of industries that involve process heating still tend to use steam heat more frequently than hot oil heat.

Many friends may encounter this problem when buying boilers for product drying or high-temperature heating: is it better to use a steam boiler or a thermal oil boiler? The two have their pros and cons. First, let's look at the differences between thermal oil boilers and steam boilers, and then make a right choice.We need to compare these 12 aspects of the difference between the thermal oil boiler and the steam boiler.

Sugimat has been manufacturing thermal oil heaters since 1978. These 40 years of experience have led Sugimat to be the leader of the sector in Spain in MW installed, having worked for the most prestigious industrial and engineering companies in the country.Sugimat’s production process is vertically integrated by controlling the production from our factory in Valencia, where besides manufacturing the equipment, the relevant quality controls are carried out.So much is the confidence we have on our quality control that we give a total guarantee of ten years on the pressure bodies we manufacture for fossil fuels and clean biomasses.

Thermal Oil Heater uses chain-type combustion chamber to burn fuel, the energy generated from fuel combustion will heat the heat transfer oil, the after-heat oil temperature can be up to 400°C. The heated oil will be sent to the equipment that uses heat in industrial production. However, in industrial production, the thermal oil boiler is only used for indirect heat exchange systems, meaning that the oil will pass through heat exchangers at the heaters and then returned to the oil heater to reheat, so that the oil circulates in a closed cycle. The industrial oil heater can reach capacities of up to 18 GCal / hour.

A thermal oil boiler fires through a helical coil and generates energy from the hot products of combustion. This, by heating the coil through radiation and convection.The coil heats the thermal oil or fluid that is pumped through the thermal oil boiler. The thermal oil heats coils in various types of heat users. Unlike a water or steam boiler, this heating process does not heavily pressurize the system.

The heat transfer agent with the most favorable calorific properties is water since it can transfer large amounts of heat up to 100°C without pressure and the price of the product itself is not high and is readily available.However, rises in temperatures impose considerable conditions on the facilities and materials. At 180°C, the water develops a steam pressure of 10 bar, reaching 50 bar at a temperature of 260°C. This implies a series of requirements (civil works, boiler driver) and inevitable risks. Furthermore, corrosion problems, maintenance and water treatment, are known to all. All this means that the indirect steam heating system is currently steeply declining.

For the production or transformation of goods the use of heat is often required. This applies to the baking of bread just as to the production of plastic products, the drying of wood or the heating of presses or chemical reactors.Beside the direct heating, heat transfer plants for the indirect heating on an industrial scale are used for this where the heat is transferred from a heater by means of a fluid heat transfer medium via piping systems to the heat consumer.

There are many types of industrial boilers, and people often face uncertainty when choosing a boiler for drying or high-temperature heating. Don’t know whether to choose thermal oil boiler or steam boiler? Because many people have too many questions about thermal oil boilers and steam boilers and don’t know how to choose. The following questions may also be of concern to you.

The demand for process heating and temperature control in the industry continues to increase as manufacturers and industrial facilities grow, expand, and seek to improve their existing operations. These process heating systems must perform consistently, safely, and with minimal downtime over time. Industrial facilities that use plant-wide distributed process systems typically have one of two process systems: steam boilers or thermal fluid heating systems. Boilers were often the default choice in the past, but thermal fluid heating systems are a better solution for many applications, offering improved flexibility, control, and reliability.

Thermal oils are fluids that circulate within a thermal fluid system to transfer thermal energy, gradually cooling or heating the system or other oils to control process temperatures. Thermal oil systems are a suitable alternative to hot water- or steam-driven systems for heat transfer, with each system having its own optimal uses. Numerous applications use thermal oils, and so diverse sectors such as military, marine, wood, chemical, automotive, aerospace, and food and beverage employ thermal fluid systems for machine cooling, process heating, metalworking, and much more.

Whether in the wood, metal, chemical, food or textile industries – many industrial manufacturing processes rely on process heat to convert and process materials or components. With the help of thermal oil heaters, this process heat can be provided in a temperature range of up to 350 °C at no and up to 430°c with reletaively little pressure: This advantage ensures that thermal oil systems have become firmly established as an attractive alternative to conventional steam generators.In our article, we will not only explain how thermal oil heaters work, but also go into the advantages and areas of application. In addition, we show you how to optimize the process heat supply in your company by switching to a thermal oil heater.v

Thermal and Pressure Engineering are well known in the industrial, mining and commercial sectors for designing and making efficient and durable thermal oil heaters. These types of heaters are used in a variety of industries where the medium that requires heating is unable to be heated directly, or the medium would change form if heated directly (like water will turn to steam at 100 degrees celsius). Thermal oil heaters are used in gold mines, some dry cleaning applications, heating of buildings, etc.

In the chemical industry, the thermal oil heating system is mainly used for distillation, evaporation, polymerization, condensation/de-emulsification, lipidation, drying, melting, dehydrogenation, forced heat preservation and heating of synthetic devices such as pesticides, intermediates, antioxidants, surfactants and spices.In the food industry, the thermal oil heating system is mainly used for heating bread baking device, biscuit baking device, candy production device, grain drying device, cooking oil squeezing and refining device, distillation pot, autoclave and conveyor belt dryer.

The environmental thermal oil heater has the characteristics of high temperature and low pressure, which can work under lower pressure and produce high temperature.

The Thermal Oil Heater is a type of heater that utilizes Thermal Oil Fluid as a medium to transfer heat and is capable of operating at temperatures up to 300 degrees Celsius or even higher. Unlike steam systems that require pressure of up to 70 bar to reach 285 degrees Celsius, the Thermal Oil Heater only relies on the circulation pump's pressure, making it safer. Furthermore, devices that require heating do not need to be designed with special constructions.The main advantages of a thermal oil heater are its ability to provide stable and even heat, as well as its high level of efficiency in converting energy into heat. Additionally, the thermal oil used has excellent insulation properties, allowing it to maintain temperature stability while circulating within the piping system.

Equipment Cost Saving: It has the characteristics of high temperature and low pressure, it could reduce the pressure rating of the equipment, and could reduce the investment costs of the equipment.Energy Saving: It make use of the closed-circuit forced circulation to provide heat, it couldn’t come into contact with the atmosphere, which prolongs the service life.

Did you know that in the UK there is an estimated 4 million households not connected to a mains gas supply? These properties are all powered using oil central heating systems as an alternative.Oil central heating systems work in a very similar way to traditional gas-powered systems; however, they simply use an oil-fired boiler to provide heat and hot water. It is also worth noting that oil boilers are one of the most cost-effective methods of fuelling a central heating system, although the price of fuel can fluctuate.An oil boiler isn’t a suitable option for every home, but for many it is a great option. So, what are the advantages of an oil boiler?Oil boiler are extremely energy efficient as they only heat water on demand rather than having a stored backlog. Not only does that reduce energy output but it saves on the amount of fuel required.